Enhancing operational efficiency in oil and gas through condition-based maintenance 4.0 (CBM 4.0)

Conference paper


Liyanage, K. and Onyeme, C. 2024. Enhancing operational efficiency in oil and gas through condition-based maintenance 4.0 (CBM 4.0). 14thAnnual International Conference on Industrial Engineering and Operations Management. Dubai 11 - 14 Feb 2024 IEOM Society International. https://doi.org/10.46254/AN14.20240231
AuthorsLiyanage, K. and Onyeme, C.
TypeConference paper
Abstract

The oil and gas industry, marked by its intricate infrastructure and dependence on equipment reliability, progressively embraces Industry 4.0 (I4.0) technologies to drive operational excellence. This study presents a comprehensive framework for integrating I4.0 principles with Condition-Based Maintenance (CBM) strategies aimed at
revolutionising maintenance practices in the sector. The research addresses recurring industry challenges, including
equipment failures, production disruptions, and rising maintenance costs. It leverages a rigorous literature review,
empirical data, and Delphi study to develop an innovative I4.0-based CBM framework designed to harness real-time
diagnostics and predictive analytics. This framework provides a systematic, actionable roadmap for organisations
looking to enhance equipment reliability, reduce downtime, and optimise maintenance expenditures. As part of the
I4.0-based CBM framework, the study introduces an I4.0 Maturity Model and an online assessment tool, enabling
maintenance professionals to gauge their readiness and progress in adopting I4.0-enabled CBM practices. The research
culminates in the real-world application of the developed framework within an operational oil and gas organisation in
Nigeria. This application demonstrates tangible enhancements in equipment reliability, production efficiency, and
maintenance strategy optimisation. Insights from empirical deployment showcases the transformative potential of
I4.0-enabled CBM in driving operational efficiency.

This research significantly contributes to the field of industrial operations management, offering a practical guide for organisations in the oil and gas sector and beyond. It presents a blueprint for leveraging I4.0 technologies to redefine maintenance paradigms, foster innovation, and enhance operational efficiency, paving the way for a sustainable and competitive future in the oil and gas industry.

KeywordsIndustry 4.0,; Condition-Based Maintenance (CBM); Oil and Gas Industry; Operational Efficiency; Predictive Analytics
Year2024
Conference14thAnnual International Conference on Industrial Engineering and Operations Management
PublisherIEOM Society International
ISSN2169-8767
Digital Object Identifier (DOI)https://doi.org/10.46254/AN14.20240231
Web address (URL)https://index.ieomsociety.org/index.cfm/article/view/ID/14127
Accepted author manuscript
File Access Level
Restricted
Publisher's version
File Access Level
Restricted
ISBN9798350717341
Output statusPublished
Publication dates
Online12 Feb 2024
Publication process dates
Deposited21 Aug 2025
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