Economic evaluation of the manufacturing of 3D-printed wrist orthoses vs low temperature thermoplastic wrist orthoses

Journal article


von Haller, M., Couchman, L. and Honigmann, P. 2025. Economic evaluation of the manufacturing of 3D-printed wrist orthoses vs low temperature thermoplastic wrist orthoses. 3D Printing in Medicine. 11, pp. 1-8. https://doi.org/10.1186/s41205-025-00287-6
Authorsvon Haller, M., Couchman, L. and Honigmann, P.
Abstract

Background
In recent years, three-dimensional (3D) printing has emerged as a new manufacturing technique of custom-fitted orthoses, showing comparable stability, and wearing comfort than traditional orthoses. However, there is a paucity of data on economic aspects of the manufacturing of 3D-printed orthoses (3DPOs). The aim of this study is to economically evaluate the manufacturing process of 3DPOs compared to conventional low-temperature thermoplastic orthoses (LTTOs) in a clinical setting.

Methods
A prospective cost minimisation analysis from a healthcare provider perspective was conducted including 17 wrist orthoses (8 3DPOs and 9 LTTOs).

Results
The mean cost per orthosis was significantly higher in 3DPOs (€ 46.54) than in LTTOs (€ 30.28). The main cost factors in 3DPOs were the labour (62.2%) and purchase cost (22.2%), while the material (69.4%) and labour cost (30.6%) were most important in LTTOs.

Conclusions
The high initial investment might be a hurdle in the implementation of 3DPOs in hand rehabilitation, however, lower material cost and less waste is a benefit compared to LTTOs. Large-scale use of the infrastructure and developments in technology might reduce the investments needed in the future.

Trial registration
: not applicable.

Year2025
Journal3D Printing in Medicine
Journal citation11, pp. 1-8
PublisherSpringer
ISSN2365-6271
Digital Object Identifier (DOI)https://doi.org/10.1186/s41205-025-00287-6
Web address (URL)https://threedmedprint.biomedcentral.com/articles/10.1186/s41205-025-00287-6
Publisher's version
License
File Access Level
Open
Output statusPublished
Publication dates
Online03 Jul 2025
Publication process dates
Accepted22 Jun 2025
Deposited25 Jul 2025
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License: CC BY-NC-ND 4.0
File access level: Open

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