Abstract | Biotechnology opens exciting possibilities for underground concrete structures, such as tunnels and underground storage. Bio-self-healing concrete, which uses bacteria to repair cracks automatically, could enhance the sustainability of these structures by enabling them to self-repair without human intervention. However, a major challenge in bacteria-based self-healing concrete is ensuring bacterial survival and activity, particularly in the harsh chemical environment of concrete, which typically has a high pH that is detrimental to bacterial life. This research explores a simple yet innovative idea: could the soil surrounding underground structures provide the bacteria needed for self-healing? If successful, this approach could simplify the process, making it more practical and cost-effective. The research addresses this question through a series of lab experiments conducted in three phases, each designed to explore different aspects of the conditions necessary for soil-driven bio-self-healing. In the first phase, the focus was on understanding the chemical conditions of cement mortar surfaces under which bacteria could survive and function. The research sought to identify the factors that hinder bacterial activity, such as high pH, and to test methods that could improve the conditions for bacteria to thrive. Specifically, experiments were conducted to assess pH levels, electrical conductivity, and calcium ion concentrations in water environments around the mortar. The results revealed that high pH levels resulting from cement mortar leaching hinder bacterial survival. Various techniques were tested, including introducing supplementary materials like GGBS, using flowing water, and accelerating carbonation. These methods created a more bacteria-friendly environment, supporting the growth and activity of bacteria, particularly under conditions mimicking underground structures exposed to water. This phase laid the foundation for understanding how to optimize the chemical environment for bacterial activity. The second phase explored how to supply the necessary nutrients to attract indigenous soil bacteria to the cement mortar surfaces, thus supporting their activity in the self-healing process. Different nutrient delivery methods were tested to ensure that the addition of nutrients did not compromise the concrete’s properties. Nutrient-filled capsules were designed to gradually release nutrients, facilitating bacterial activity to produce calcium carbonate for crack healing. The results showed that calcium carbonate capsules had minimal impact on mortar properties due to their small size and low concentration. In contrast, calcium alginate capsules, which were larger and created voids within the mortar, weakened the material. Various capsule proportions were tested to find an optimal balance, ensuring that the mortar strength remained largely intact while still promoting effective self-healing. This phase answered the research question of how to incorporate nutrients into the mortar without compromising its mechanical properties. In the third phase, the performance of the self-healing system was tested in a soil environment to simulate real-world underground conditions. Cement mortar samples were exposed to different types of soil as well as water, which acted as a natural source of bacteria and other necessary elements for self-healing. The success of the self-healing process was measured by observing crack closure and the formation of calcium carbonate deposits both near the crack surface and deeper within the mortar. The results demonstrated that the soil environment provided the necessary conditions for bacteria to activate and repair cracks, simulating conditions typically found in underground concrete structures. This phase directly addressed the research question by testing the viability of using natural soil bacteria for self-healing, a cost-effective and sustainable alternative to adding external bacterial cultures. 5 These findings highlight a practical and sustainable approach to self-healing concrete by harnessing naturally occurring bacteria in organic soil to repair cracks in underground structures. Experimental results showed that modifying the harsh chemical environment of cement mortar—particularly by lowering the pH from >13.5 to a range between 9.2 and 10.5 using GGBS replacement (30–50%), flowing water, and accelerated carbonation—created conditions more conducive to bacterial viability. Bacterial activity was negligible above pH 11.5, but significantly increased when the pH dropped below 10.5, with optimal microbial-induced calcium carbonate precipitation (MICP) occurring near pH 9.5. The use of 50 µm calcium carbonate microcapsules allowed controlled nutrient release without compromising mechanical strength, unlike larger alginate capsules (>300 µm) that reduced compressive strength by up to 15–20%. Notably, mortar samples exposed to organic soil demonstrated visible crack closure up to 0.35 mm within 28 days, with calcium carbonate precipitation reaching 3.1–4.2 g/m² on the crack surfaces, confirming active MICP. Overall, this research presents soil-driven bio-self-healing concrete as a promising, low-cost, and environmentally friendly solution to enhance the resilience and service life of underground infrastructure |
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