Tailor-made solar desalination and salt harvesting from diverse saline water enabled by multi-material printing

Journal article


Li, J., Zhao, J., Sun, Y., Li, Z., Murto, P., Wang, Z. and Xu, X. 2025. Tailor-made solar desalination and salt harvesting from diverse saline water enabled by multi-material printing. Advanced Materials. https://doi.org/10.1002/adma.202517244
AuthorsLi, J., Zhao, J., Sun, Y., Li, Z., Murto, P., Wang, Z. and Xu, X.
Abstract

Solar-powered interfacial evaporation offers a sustainable, low-carbon solution to freshwater scarcity. Aerogels, hydrogels and foams are common photothermal materials, yet their isotropic 3D structures from conventional fabrication constrain performance optimization, integrated functionality and user-defined applications. Herein, photothermal matrices are fabricated via multi-material 3D printing, precisely depositing diverse photothermal inks at designated spatial locations. Synergistic engineering of ink formulations, cation-modulated cross-linking, printing fidelity, hierarchical porosity and matrix integration enables compositional, structural and functional heterogeneity for high-performance solar desalination and solute separation across a broad salinity range (3.5 − 25%). Under 1 sun, 3D steam generators (SGs) attain the highest water evaporation rate of 17.9 kg m−2 h−1 in seawater under 2 m s−1 airflow — 10.5% higher than in freshwater and over six times that under calm air. Even in 25% brine, evaporation rates of 6.6 kg m−2 h−1 are retained. Strategic rearrangement of matrix units further produces 3D solar crystallizers (SCs) for localized salt harvesting. Our work demonstrates, for the first time, the use of multi-material printing for the flexible fabrication of both SGs and SCs, delivering application-specific photothermal materials that not only enhance evaporation in seawater compared to freshwater, but also operate effectively under extreme salinity with record-level performance.

Keywordsinterfacial evaporation; photothermal conversion; solar desalination,; solar crystallization; solar energy
Year2025
JournalAdvanced Materials
PublisherWiley
ISSN0935-9648
Digital Object Identifier (DOI)https://doi.org/10.1002/adma.202517244
Web address (URL)https://advanced.onlinelibrary.wiley.com/doi/10.1002/adma.202517244
Accepted author manuscript
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Open
Output statusPublished
Publication dates
Online23 Oct 2025
Publication process dates
Deposited17 Oct 2025
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