Development of a STEP-compliant design and manufacturing framework for discrete sheet metal bend parts
Journal article
Authors | Faraz, Zahid, Waheed ul Haq, Syed, Ali, Liaqat, Mahmood, Khalid, Tarar, Wasim Akram, Baqai, Aamer Ahmed, Khan, Mushtaq, Jaffery, Syed Husain Imran and Choudhry, Rizwan Saeed |
---|---|
Abstract | Metal sheets have the ability to be formed into nonstandard sizes and sections. Displacement-controlled computer numerical control press brakes are used for three-dimensional sheet metal forming. Although the subject of vendor neutral computer-aided technologies (computer-aided design, computer-aided process planning and computer-aided manufacturing) is widely researched for machined parts, research in the field of sheet metal parts is very sparse. Blank development from three-dimensional computer-aided design model depends on the bending tools geometry and metal sheet properties. Furthermore, generation and propagation of bending errors depend on individual bend sequences. Bend sequence planning is carried out to minimize bending errors, keeping in view the available tooling geometry and the sheet material properties’ variation. Research reported in this article attempts to develop a STEP-compliant, vendor neutral design and manufacturing framework for discrete sheet metal bend parts to provide a capability of bidirectional communication between design and manufacturing cycles. Proposed framework will facilitate the use of design information downstream at the manufacturing stage in the form of bending workplan, bending workingsteps and a feedback mechanism to the upstage product designer. In order to realize this vendor neutral framework, STEP (ISO 10303), AP203, AP207, and AP219 along with STEP-NC (ISO14649) have been used to provide a basis of vendor neutral data modeling. |
Keywords | Sheet metal forming; Step NC; Manufacturing; Deep drawing; CNC machining |
Year | 2016 |
Journal | Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture |
Publisher | Sage |
ISSN | 09544054 |
20412975 | |
Digital Object Identifier (DOI) | https://doi.org/10.1177/0954405416661007 |
Web address (URL) | http://hdl.handle.net/10545/622338 |
hdl:10545/622338 | |
Publication dates | 09 Aug 2016 |
Publication process dates | |
Deposited | 15 Mar 2018, 17:29 |
Rights | Archived with thanks to Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture |
Contributors | National University of Sciences and Technology, Capital University of Science and Technology, Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Design and Manufacturing Engineering, School of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Mechanical Engineering, College of Electrical and Mechanical Engineering, National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Design and Manufacturing Engineering, School of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Islamabad, Pakistan, Department of Design and Manufacturing Engineering, School of Mechanical & Manufacturing Engineering (SMME), National University of Sciences & Technology (NUST), Islamabad, Pakistan and Department of Mechanical Engineering, Capital University of Science & Technology, Islamabad, Pakistan |
File | File Access Level Open |
File | File Access Level Open |
https://repository.derby.ac.uk/item/924x8/development-of-a-step-compliant-design-and-manufacturing-framework-for-discrete-sheet-metal-bend-parts
Download files
49
total views25
total downloads2
views this month1
downloads this month
Export as
Related outputs
A review of advancements in synthesis, manufacturing and properties of environment friendly biobased Polyfurfuryl Alcohol Resin and its Composites
Odiyi, D., Sharif, T., Choudhry, R., Mallik, S. and Shah S.Z.H 2023. A review of advancements in synthesis, manufacturing and properties of environment friendly biobased Polyfurfuryl Alcohol Resin and its Composites. Composites Part B: Engineering. 267, pp. 1-15. https://doi.org/10.1016/j.compositesb.2023.111034Multiscale damage modelling of notched and un-notched 3D woven composites with randomly distributed manufacturing defects
Shah, S. Z. H., Lee, J., Megat-Yusoff, P.S.M., Hussain, S. Z., Sharif, T. and Choudhry, R. 2023. Multiscale damage modelling of notched and un-notched 3D woven composites with randomly distributed manufacturing defects. Composite Structures. 318, pp. 1-17. https://doi.org/10.1016/j.compstruct.2023.117109Off-axis tensile performance of notched resin-infused thermoplastic 3D fibre-reinforced composites
Shah, S.Z.H., Megat-Yusoff, P.S.M., Sharif, T., Hussain, S.Z. and Choudhry, R.S. 2022. Off-axis tensile performance of notched resin-infused thermoplastic 3D fibre-reinforced composites. Mechanics of Materials. 175, pp. 1-9. https://doi.org/10.1016/j.mechmat.2022.104478Off-Axis and On-Axis Performance of Novel Acrylic Thermoplastic (Elium®) 3D Fibre-Reinforced Composites under Flexure Load
Shah, S.Z.H, Megat-Yusoff P.S.M., Karuppanan, S, Choudhry, R.S. and Sajid, Z. 2022. Off-Axis and On-Axis Performance of Novel Acrylic Thermoplastic (Elium®) 3D Fibre-Reinforced Composites under Flexure Load. Polymers. 14 (11), p. 2225. https://doi.org/10.3390/polym14112225Cure mechanism and kinetic prediction of biobased glass/polyfurfuryl alcohol prepreg by model-free kinetics
Odiyi, D., Sharif, T., Choudhry, R.S. and Mallik, S. 2022. Cure mechanism and kinetic prediction of biobased glass/polyfurfuryl alcohol prepreg by model-free kinetics. Thermochimica Acta. 708, pp. 1-14. https://doi.org/10.1016/j.tca.2021.179133
Compression and buckling after impact response of resin-infused thermoplastic and thermoset 3D woven composites
Shah, S.Z.H, Megat-Yusoff, P.S.M, Karuppanan, S, Choudhry, Rizwan Saeed, Din, I.U, Othman, A.R, Sharp, K and Gerard, P 2020. Compression and buckling after impact response of resin-infused thermoplastic and thermoset 3D woven composites. Composites Part B: Engineering. 207, p. 108592. https://doi.org/10.1016/j.compositesb.2020.108592Mechanical Properties and Failure Mechanisms of Novel Resin-infused Thermoplastic and Conventional Thermoset 3D Fabric Composites
Shah, Syed Zulfiqar Hussain, Megat-Yusoff, Puteri Sri Melor, Karuppanan, Saravanan, Choudhry, Rizwan Saeed, Ahmad, Faiz and Sajid, Zubair 2021. Mechanical Properties and Failure Mechanisms of Novel Resin-infused Thermoplastic and Conventional Thermoset 3D Fabric Composites. Applied Composite Materials. 29, p. 515–545. https://doi.org/10.1007/s10443-021-09980-1Multiscale damage modelling of 3D woven composites under static and impact loads
Shah, S. Z. H, Megat-Yusoff, P.S.M, Karuppanan, S, Choudhry, R.S and Sajid, Z 2021. Multiscale damage modelling of 3D woven composites under static and impact loads. Composites Part A: Applied Science and Manufacturing. 151. https://doi.org/10.1016/j.compositesa.2021.106659Experimental investigation on the quasi-static crush performance of resin-infused thermoplastic 3D fibre-reinforced composites
Shah, S. Z. H, Megat-Yusoff, P.S.M, Choudhry, R.S, Sajid, Zubair and Din, I.U 2021. Experimental investigation on the quasi-static crush performance of resin-infused thermoplastic 3D fibre-reinforced composites. Composites Communications. 28. https://doi.org/10.1016/j.coco.2021.100916
Identification of an effective nondestructive technique for bond defect determination in laminate composites—A technical review
Asif, Muhammad, Khan, Muhammad A, Khan, Sohaib Z, Khan, Kamran A and Choudhry, Rizwan Saeed 2018. Identification of an effective nondestructive technique for bond defect determination in laminate composites—A technical review. Journal of Composite Materials. 52 (26), pp. 3589-3599. https://doi.org/10.1177/0021998318766595
Performance comparison of resin-infused thermoplastic and thermoset 3D fabric composites under impact loading
Choudhry, Rizwan Saeed, Shah, S. Z. H., Megat-Yusoff, P.S.M., Karuppanan, S., Ahmad, F., Sajid, Z., Gerard, P. and Sharp, K. 2020. Performance comparison of resin-infused thermoplastic and thermoset 3D fabric composites under impact loading. International Journal of Mechanical Sciences. https://doi.org/10.1016/j.ijmecsci.2020.105984
Buckling and strength analysis of panels with discrete stiffness tailoring
Culliford, Lucie, Choudhry, Rizwan Saeed, Butler, Richard and Rhead, Andrew T. 2019. Buckling and strength analysis of panels with discrete stiffness tailoring. Composite Structures. 234, p. 111672. https://doi.org/10.1016/j.compstruct.2019.111672A new approach for strength and stiffness prediction of discontinuous fibre reinforced composites (DFC)
Shah, S.Z.H, Choudhry, Rizwan Saeed, Mahadzir, Shuhaimi and S.Z.H., Shah 2019. A new approach for strength and stiffness prediction of discontinuous fibre reinforced composites (DFC). Composites Part B: Engineering. 183, p. 107676. https://doi.org/10.1016/j.compositesb.2019.107676
A plate model for compressive strength prediction of delaminated composites
Choudhry, Rizwan Saeed, Rhead, Andrew T., Nielsen, Mark W.D. and Butler, Richard 2018. A plate model for compressive strength prediction of delaminated composites. Composite Structures. https://doi.org/10.1016/j.compstruct.2018.11.066
Forming low-cost, high quality carbon tows for automotive application
Choudhry, R. 2018. Forming low-cost, high quality carbon tows for automotive application. IOP Conference Series: Materials Science and Engineering. https://doi.org/10.1088/1757-899x/406/1/012021
Predicting the effect of voids on mechanical properties of woven composites
Choudhry, R. 2018. Predicting the effect of voids on mechanical properties of woven composites. IOP Conference Series: Materials Science and Engineering. https://doi.org/10.1088/1757-899x/406/1/012007