Evaluating the impact of lean practices on environmental performance: evidences from five manufacturing companies

Previous evidence suggests that both lean and green production paradigms are focused on waste reduction and that lean practices help organizations to enhance sustainability objectives, and particularly environmental performance. However, the impact of lean practices on the environment is still unclear. This study therefore aims to analyse the relationship between lean and environmental performance in manufacturing with a strong empirical focus. This research was conducted in two main stages: first, an extensive review of the relevant literature was carried out, followed by a multiple case study analysis conducted in five manufacturing companies. Onsite data were collected from the firms during a five years’ time span of research and developing semi-structured interviews. Furthermore, a cross-case analysis was carried out to map the results. Findings indicate that the environmental performance of the companies analysed is generally enhanced in the long-term after the implementation of lean. Moreover, the results from the multiple case study suggest that the environmental performance of the firms under analysis is mainly improved by using JIT and TQM practices in a lean transformation context. The research findings provide further results remarking the possible negative impact of practices such as Kanban deliveries, 5S and TPM on various environmental performance indicators.

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